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Off Highway Industry Steel Lost Wax Casting Parts
  • Off Highway Industry Steel Lost Wax Casting Parts Off Highway Industry Steel Lost Wax Casting Parts

Off Highway Industry Steel Lost Wax Casting Parts

Maple machinery has a number of casting plants, with strong processing capacity Specializing in the production of carbon steel, alloy steel, stainless steel, high temperature alloy and other wax lost casting parts and machining parts. Maple's superior quality of Off Highway Industry Steel Lost Wax Casting Parts attracts equally excellent customers, enabling our products to serve various machinery industries. 产品内容 Off Highway Industry Steel Lost Wax Casting Parts Product Introduction Off Highway Industry Steel Lost Wax Casting Parts is a product that Maple machinery has been doing. Lost wax casting is now called investment casting. It is a precision casting process with little or no cutting. It is not only suitable for precision casting of various types and alloys, but also produces castings with higher dimensional accuracy and surface quality than other precision casting methods. In order to meet the needs of different customers, we use two kinds of wax, namely yellow low temperature wax and green medium temperature wax. 2. Product Parameter (Specification) Item Off Highway Industry Steel Lost Wax Casting Parts Roughness Ra 1.6 Tolerance ±0.01mm Material Casting Steel/Casting Iron Certification ISO 9001:2015 Weight 0.01-5000KG Machining CNC Heat Treatment Quenching & Tempering Inspection MT/UT/X-Ray Lead Time 30 Days Package Plywood Case Method Sand Casting Capacity 50000 Pcs / Month Origin Ningbo, China 3. Maple’s Services for Off Highway Industry Maple machinery has been increasing its manufacturing capacity for Off Highway Industry Steel Lost Wax Casting Parts for many years. Provide high quality Off Highway Industry Steel Lost Wax Casting Parts for our machining operations to meet and satisfy customer needs. We are able to process different types of castings, including: pressure die casting and sand castings. We assist our customers to select the most appropriate casting type according to the required volume and complexity, providing the most cost effective solution. The railway sector provides a crucial network for transport and distribution. It needs cost-effective and long-lasting equipment that is dependable for the range of applications. The railways, from freight to passenger, need different castings for various applications. Maple Machinery carries extensive experience to create steel castings and iron castings in varying sizes, shapes, and materials that are precise, strong, and durable. We manufacture a wide range of castings and forgings for railway infrastructure and transportation equipment. 4.Supporting Service for Off Highway Industry parts As mentioned above, in order to work in adverse conditions, the performance of the Off Highway Industry Steel Lost Wax Casting Parts must be excellent. Therefore, it’s not enough to only produce raw castings or forgings, but also need heat treatment, machining, surface treatment, NDT testing, etc. Heat treatment: heat treatment is the critical step to improve the mechanical properties of the workpiece. We can formulate the process according to the strength requirements of the parts, and improve the mechanical properties of the parts such as hardness, yield strength, tensile strength and elongation by heat treatment Machining: we have our own machine shop, and can complete almost all machining requirements with advanced equipment. Surface treatment: the purpose of surface treatment is to make parts work in adverse environment. Zinc plating can prevent parts from rusting; Nickel plating can enhance the wear resistance and corrosion resistance of parts; Phosphating can prevent parts from corrosion… Non-destructive testing (NDT): NDT is the last and most important step. Maple will NDT the parts to ensure that there are no surface defects (such as cracks, sand holes, blow holes) and no internal defects (shrinkage and slag) on the delivered parts. Common Material for Off Highway Industry parts We have the ability to manufacture all steel standard materials as well as special materials. The following are our common materials for manufacturing Off Highway Industry Steel Lost Wax Casting Parts: Carbon Steel:1015, 1020, 1035, 1045, 20Mn, 25Mn, A570.GrA, SJ355, C45… Alloy Steel:4130, 4135, 4140, 4340, 8620, 8640, 20CrMo, 42CrMo4, 34CrNiMo6, 25CrMo… Stainless steel:304, 304L, 316, 316L, 410, 416, CF8, CF8M, PH17-4, CK20… Gray Iron:GG-15, GG-20, GG-25, Class 20B, Class 25B, Class 30B, GJL-250, GJL-300… Ductile Iron:GGG-40, GGG-50, 60-40-18, 65-45-12, 70-50-05, 80-55-06 QT500-7, QT400-18, QT700-2 … High Chromium cast iron:15%Cr-Mo-HC, 20%Cr-Mo-LC, 25%Cr… Aluminum:AlSi7Mg, AlSi12, AlSi10Mg, A356, A360… High Manganese steel: X120Mn12, Mn12, Mn13… 5.The Parts We Supplying for the Off Highway Industry We have manufactured a wide range of Off Highway Industry Steel Lost Wax Casting Parts. The following are typical products: Coupling components, Centre plates, Bearing brackets, Rail wheels, Wheel hub, Base plate, Axle boxes, Yokes, Pedestals, Hinges, Tie plates, Side jaw clip, and Joint bar. 6. Why Sand Casting Sand casting is an ancient casting process where the metal parts are molded by pouring metal into a hollow cavity. The mold-based manufacturing process is used to make castings with materials of iron, steel, and Aluminum. Casting-based manufacturing includes several steps and can create a wide range of shapes and sizes for metal products. The process begins with the making of a mold pattern and a gate system with the exact size and shape of the required part. The temperature required depends on the metal as some metals take a long time to heat and melt. Maple Machinery has continuously upgraded its Sand-casting equipment and refined the casting process. The aim behind this is to use only the advanced casting technology for its Sand-casting operations. Each step follows the customer’s drawings and instructions to deliver precise solutions.

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Paglalarawan ng Produkto

Ang Off Highway Industry Steel Lost Wax Casting Partsis ay isang produkto na ginagawa ng Maple machinery. Ang nawawalang wax casting ay tinatawag na ngayong investment casting. Ito ay isang precision casting na proseso na may kaunti o walang pagputol. Ito ay hindi lamang angkop para sa precision casting ng iba't ibang uri at alloys, ngunit gumagawa din ng mga castings na may mas mataas na dimensional accuracy at surface quality kaysa sa iba pang precision casting method. Upang matugunan ang mga pangangailangan ng iba't ibang mga customer, gumagamit kami ng dalawang uri ng waks, katulad ng dilaw na mababang temperatura na waks at berdeng medium na temperatura na waks.

 

Parameter ng Produkto (Pagtutukoy)

item

Off Highway Industry Steel Lost Wax Casting Parts

Kagaspangan

Ra 1.6

Pagpaparaya

±0.01mm

materyal

Casting Steel/casting Iron

Sertipikasyon

ISO 9001:2015

Timbang

0.01-5000KG

Makina

CNC

Paggamot sa init

Pag-Quenching at Tempering

Inspeksyon

MT/UT/X-Ray

Lead Time

30 Araw

Package

Plywood Case

Pamamaraan

Paghahagis ng Buhangin

Kapasidad

50000 Pcs / Buwan

Pinagmulan

Ningbo, China

 

Mga Serbisyo ng Maple para sa Off Highway na Industriya

Ang makinarya ng Maple ay nagdaragdag ng kapasidad sa pagmamanupaktura nito para sa Off Highway Industry Steel Lost Wax Casting Parts sa loob ng maraming taon. Magbigay ng mataas na kalidad na Off Highway Industry Steel Lost Wax Casting Parts para sa aming mga machining operations upang matugunan at matugunan ang mga pangangailangan ng customer. Nagagawa naming iproseso ang iba't ibang uri ng mga casting, kabilang ang: pressure die casting at sand casting. Tinutulungan namin ang aming mga customer na piliin ang pinakaangkop na uri ng pag-cast ayon sa kinakailangang dami at pagiging kumplikado, na nagbibigay ng pinaka-epektibong solusyon.


Ang sektor ng riles ay nagbibigay ng mahalagang network para sa transportasyon at pamamahagi. Kailangan nito ng cost-effective at pangmatagalang kagamitan na maaasahan para sa hanay ng mga aplikasyon. Ang mga riles, mula sa kargamento hanggang sa pasahero, ay nangangailangan ng iba't ibang mga casting para sa iba't ibang mga aplikasyon. May malawak na karanasan ang Maple Machinery sa paggawa ng mga steel casting at iron casting sa iba't ibang laki, hugis, at materyales na tumpak, matibay, at matibay. Gumagawa kami ng malawak na hanay ng mga casting at forging para sa imprastraktura ng tren at kagamitan sa transportasyon.

 


Serbisyong Pansuporta para sa mga bahagi ng Off Highway na Industriya

 Tulad ng nabanggit sa itaas, upang gumana sa masamang mga kondisyon, ang pagganap ng Off Highway Industry Steel Lost Wax Casting Parts ay dapat na mahusay. Samakatuwid, hindi sapat na gumawa lamang ng mga raw casting o forging, ngunit kailangan din ng heat treatment, machining, surface treatment, NDT testing, atbp.

 

 Paggamot sa init: ang paggamot sa init ay ang kritikal na hakbang upang mapabuti ang mga mekanikal na katangian ng workpiece. Maaari naming bumalangkas ang proseso ayon sa mga kinakailangan sa lakas ng mga bahagi, at pagbutihin ang mga mekanikal na katangian ng mga bahagi tulad ng katigasan, lakas ng ani, lakas ng makunat at pagpahaba sa pamamagitan ng paggamot sa init

 

 Makina: mayroon kaming sariling machine shop, at kayang kumpletuhin ang halos lahat ng kinakailangan sa machining gamit ang mga advanced na kagamitan.

 

 Surface treatment: ang layunin ng surface treatment ay gawing gumagana ang mga bahagi sa masamang kapaligiran. Maaaring maiwasan ng zinc plating ang mga bahagi mula sa kalawang; Maaaring mapahusay ng Nickel plating ang wear resistance at corrosion resistance ng mga bahagi; Maaaring maiwasan ng phosphating ang mga bahagi mula sa kaagnasanâ¦

 

 Non-destructive testing (NDT): Ang NDT ang huli at pinakamahalagang hakbang. I-NDT ng Maple ang mga bahagi upang matiyak na walang mga depekto sa ibabaw (tulad ng mga bitak, mga butas ng buhangin, mga butas ng suntok) at walang mga panloob na depekto (pag-urong at slag) sa mga inihatid na bahagi.

 

Karaniwang Materyal para sa mga bahagi ng Off Highway na Industriya

Mayroon kaming kakayahang gumawa ng lahat ng mga standard na materyales ng bakal pati na rin ang mga espesyal na materyales. Ang mga sumusunod ay ang aming mga karaniwang materyales para sa paggawa ng Off Highway Industry Steel Lost Wax Casting Parts:

 

Carbon Steelï¼1015, 1020, 1035, 1045, 20Mn, 25Mn, A570.GrA, SJ355, C45â¦

Alloy Steelï¼4130, 4135, 4140, 4340, 8620, 8640, 20CrMo, 42CrMo4, 34CrNiMo6, 25CrMoâ¦

Hindi kinakalawang na aseroï¼304, 304L, 316, 316L, 410, 416, CF8, CF8M, PH17-4, CK20â¦

Gray Ironï¼GG-15, GG-20, GG-25, Class 20B, Class 25B, Class 30B, GJL-250, GJL-300â¦

Ductile Ironï¼GGG-40, GGG-50, 60-40-18, 65-45-12, 70-50-05, 80-55-06 QT500-7, QT400-18, QT700-2â¦

High Chromium cast ironï¼15%Cr-Mo-HC, 20%Cr-Mo-LC, 25%Crâ¦

Aluminumï¼AlSi7Mg, AlSi12, AlSi10Mg, A356, A360â¦

Mataas na Manganese steel: X120Mn12, Mn12, Mn13â¦

 

Ang Mga Bahaging Ibinibigay Namin para sa Industriya sa Off Highway

Kami ay gumawa ng malawak na hanay ng Off Highway Industry Steel Lost Wax Casting Parts. Ang mga sumusunod ay mga tipikal na produkto: Coupling component, Center plates, Bearing brackets, Rail wheels, Wheel hub, Base plate, Axle boxes, Yokes, Pedestals, Hinges, Tie plates, Side jaw clip, at Joint bar.

 

Bakit Paghahagis ng Buhangin

Ang paghahagis ng buhangin ay isang sinaunang proseso ng paghahagis kung saan ang mga bahagi ng metal ay hinuhubog sa pamamagitan ng pagbuhos ng metal sa isang guwang na lukab. Ang proseso ng pagmamanupaktura na nakabatay sa amag ay ginagamit upang gumawa ng mga casting na may mga materyales na bakal, bakal, at Aluminum. Kasama sa casting-based na pagmamanupaktura ang ilang hakbang at maaaring gumawa ng malawak na hanay ng mga hugis at sukat para sa mga produktong metal. Ang proseso ay nagsisimula sa paggawa ng pattern ng amag at isang gate system na may eksaktong sukat at hugis ng kinakailangang bahagi. Ang kinakailangang temperatura ay nakasalalay sa metal dahil ang ilang mga metal ay tumatagal ng mahabang panahon upang magpainit at matunaw.


Ang Maple Machinery ay patuloy na nag-upgrade ng sand-casting equipment nito at pino ang proseso ng casting. Ang layunin sa likod nito ay gamitin lamang ang advanced na teknolohiya sa paghahagis para sa mga pagpapatakbo ng Sand-casting nito. Ang bawat hakbang ay sumusunod sa mga guhit at tagubilin ng customer upang makapaghatid ng mga tumpak na solusyon.

 



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